Senior Engineer - Fatigue & Durability
Pune, MH, IN
We are seeking a highly skilled and experienced Senior Fatigue & Durability FEA Simulation Engineer to lead advanced fatigue life and structural durability assessments across a wide range of mechanical systems and components. In this role, you will be responsible for conducting finite element analysis (FEA) and applying fatigue simulation methodologies to predict and optimize the performance of welded and non-welded structures under real-world loading conditions.
Your primary focus will be on fatigue life prediction, durability evaluation, and welded joint assessment, ensuring compliance with internationally recognized standards such as BS 7608, AWS, IIW, and Eurocode. You will play a critical role in supporting robust product development by identifying potential failure locations, guiding design improvements, and integrating fatigue and durability considerations early in the design process.
You will lead simulation efforts to evaluate real-world load cases, identify potential failure points, and guide design improvements. This role requires deep technical expertise in fatigue analysis, strong proficiency in FEA tools ANSYS and experience with fatigue software nCode. You will collaborate closely with design, testing, and materials teams to ensure robust and reliable product development
This is a technical leadership role that requires deep analytical expertise, hands-on simulation experience, and the ability to collaborate effectively with cross-functional teams including design, testing, materials, and manufacturing
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Conduct fatigue and durability simulations using nCode DesignLife or equivalent fatigue software tools
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Perform fatigue analysis based on Stress-life (S-N), Strain-life (ε-N), Vibration fatigue & Welded joint fatigue analysis
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Apply fatigue theories (e.g., Goodman, Morrow, Smith-Watson-Topper) and cumulative damage rules (e.g., Palmgren-Miner)
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Build high-quality FEA models using ANSYS.
- Correlate simulation results with physical test data from strain gauges, RLDA, or lab testing
- Bachelor or Master degree in Mechanical Engineering or a related field. 10 years of experience in fatigue and durability analysis using FEA tools.
- Strong expertise in fatigue life prediction of welded structures and knowledge of relevant standards (e.g., BS 7608, AWS, IIW, Eurocode 3).
- Proficiency in FEA software ANSYS and fatigue tools nCode Design life & Glyph
- Experience in correlating simulation results with physical test data.
- Proficiency in 3D CAD software (Creo & Windchill).Excellent communication and collaboration skills to work effectively with diverse stakeholders.
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GLOBAL DIVERSITY – Diversity means many things to us, different brands, cultures, nationalities, genders, generations – even variety in our roles. You make us unique!
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ENTERPRISING SPIRIT- Every role adds value. We're committed to helping you develop and grow to realize your potential.
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POSITIVE IMPACT – Make it personal and help us feed the world.
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INNOVATIVE TECHNOLOGIES - You can combine your love for technology with manufacturing excellence – and work alongside teams of people worldwide who share your enthusiasm.
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MAKE THE MOST OF YOU – Benefits include health care and wellness plans and flexible and virtual work options.
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